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IntelliGen® Mini Dispense System
For photochemical point-of-use dispense

Delivers ultimate defect reduction in point-of-use photochemical dispense applications.
Patented advanced two-stage dispense technology isolates filtration from dispense, maximizing defect reduction and improving yield without sacrificing dispense repeatability.
A 50% footprint reduction saves valuable space in track equipment and enables two-stage performance in the same space as a single stage pump.
Fill rate control and real-time pressure control maximize filter performance and prevent microbubble formation in even the most sensitive photochemicals.
Dispense confirmation provides alarm notification of a partial or failed dispense, preventing costly wafer scrap due to coating problems.
Constant pressure filtration optimizes filtration, minimizing defects and increasing yield.
Brushless DC motor with closed-loop control delivers extreme repeatability at dispense rates down to 0.1 ml/sec.
Disposable, self-contained Impact® 2 OF or Impact® Mini OF filters provide a clean connection and rapid filter change out.
Volume-based vent control is more precise than time-based vent control and reduces chemical waste.
PTFE-wetted surfaces maintain photochemical purity and provide chemical resistance.

Click here to download the latest software for the IntelliGen® Mini.

Ordering Information

To order the IntelliGen® Mini dispense system that is right for your application, contact Entegris, Inc.

Dimensions

Front View

Side View

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Rear View

 
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Two-stage Dispense Technology

The patented two-stage dispense technology allows the IntelliGen® Mini dispense system to operate filtration and dispense functions independently. This delivers reliable and accurate dispense that ensures process stability. Two-stage dispense technology minimizes the potential to force gels and other particles through the filter as pressure increases across the filter over time.
 
During dispense the filter is isolated from the dispense chamber to minimize pressure changes that affect repeatability. Using the feed pump and pressure transducer to provide real-time pressure control, fluid is pushed through the filter at the optimum rate for that chemical and filter port size.

Dispense & Fill
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Filtration
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Specifications

Dispense volume: 0.1 - 10.0 ml in 0.001 ml increments
Dispense rate: 0.1 - 3.0 ml/sec. In 0.001 ml/sec. increments
Dispense repeatability: 0.02 ml 3
Viscosity range:1 1 - 100 cP
Maximum dispense pressure:2 0.2 MPa (30 psi)
Dispense stage hold-up volume: Programmable
Fill rate: 0.1 - 3.0 ml/sec. In 0.001 ml/sec. increments
Filtration rate: 0.1 - 3.0 ml/sec. In 0.001 ml/sec. increments
Vent rate: 0.1 - 3.0 ml/sec. In 0.001 ml/sec. increments
Vent frequency: 1-999 dispense cycles
Purge rate: 0.1 - 3.0 ml/sec. In 0.001 ml/sec. increments
Height: 208 mm (8.2")
Width: 62 mm (2.4")
Depth: 217 mm (8.5")
Wetted surfaces: Modified PTFE, PTFE, Kalrez®
Connection type: Insert style
Filter: Impact® 2 V2 OF, Impact® Mini OF
Inlet, outlet and vent tubing: 6.35 mm (0.25") OD, 3.97 (0.15629") ID
Inlet gas type: Regulated N2
Inlet gas pressure: 0.26 - 0.28 Mpa (38 - 40 psi)
Current rating: 1.25A
Input voltage (system): 24 VDC ± 10%
Serial communication: RS-422 or RS-232 (selectable)
Parallel communication: Triggers and Acknowledgements

1Depends on tool configuration. Contact applications support for detailed window of operation.
2Maximum pressure is a limit on the window of operation. Actual volumes and rates may be restricted to comply with the pressure limits for a given viscosity, tubing diameter and tubing length.

Dispense System Design

Performance Data

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In side-by-side testing with the IntelliGen® 3 dispense system, the IntelliGen® Mini dispense system demonstrated both rapid priming and an order of magnitude reduction in liquid particle counts.

Filter Replacement

Impact® 2 V2 OF and Impact® Mini OF filters combine advanced UPE membrane technology with innovative device design. This design minimizes photochemical exposure and waste while maintaining outstanding point-of-use defect removal performance. Filter replacement is fast and uncomplicated, saving valuable time. No tools are required.

1. Pull down the tab on the lever until it clears the catch. 2. Raise the lever to open the filter manifold.

3. Pull out the old filter and slide in a new filter.

4. Lower the lever until the tab clicks into place on the filter.

 
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